 |
|
|
|
|
|
|
|
| |
| - Casting Process : Z-CAST |
|
| |
|
| Z-CAST |
 |
Introduction |
|
Z-CAST is..
The first Casting Process CAE system for Windows in Korea, which was co-developed by KITECH(developing solver since 15 years ago and it has been certificated in the real casting production) and Cubictek(developing the first CAD/CAM in Korea). |
| - |
Casting Process Simulation Software specified for Casting Process Analysis
|
| - |
Tool for optimized casting process design and die design |
| - |
Total process simulation of metal's flow, filling, solidification |
| - |
Rapid and exact result for casting company |
| - |
Comfortable user interface based on all Window technology |
|
|
 |
| |
|
|
|
|
Features |
|
| - |
Project management
|
| - |
CAD DATA INTERFACE(STL,IGES) |
| - |
CATIA,PRO/E,MDT,IDEAS,UG |
| - |
Modeling for the casting design |
| - |
Automatic mesh generation and modifying |
| |
Determining of inlet/thermocouple |
| |
Solidification,flow,cyclic casting module |
| |
Heat treatment/Microstructure module |
| |
Material DB management |
| |
Saving of animation |
| |
Shrinkage display |
| |
GUI for user's convenience |
|
 |
| |
|
|
|
Pre-Process |
|
| Project management |
| - |
Casting design and modeling using Primitive |
| - |
CAD DATA INTERFACE(STL,IGES) |
|
 |
| Auto-Mesh Generation |
| - |
Speedy and easy mesh generation(4million/4sec) |
| - |
Automatic mesh generation and modifying |
| - |
Be able to define inlet/thermocouple |
|
 |
| DATA Base Management |
|
- Easy and handy material selection |
|
- To append and modify
ㆍCast : Aluminum,Copper,Magnesium,Zinc,Cast Steel,Cast Iron,Cr/Ni Base etc.
ㆍMold : SKD6,SKD61,Steel,Green_Sand Furan,CR_sand,ZR_Sand,Ceramin etc.
ㆍThe others : Sleeve,Insulation,Core,Chill etc. |
|
 |
| |
|
|
|
Solver |
|
| Fluid Flow Analysis Module |
|
- Uncompressible Viscous Fluid |
|
- Transient Analysis considering Inertia |
|
- Continuity Equation,Kinematics Equation, Energy Equation,Sola-Vof method |
|
 |
| Solidification Analysis Module |
|
- 3D Transient heat transfer and solidification analysis |
|
- Direct Finite Difference Method(DFDM) |
|
- Temperature Recovery Method(Latent heat) |
|
- General sand Casting and investment casting |
|
 |
| Cycle Analysis Module |
|
- 3D Transient heat transfer and solidification analysis |
|
- Direct Finite Difference Method(DFDM) |
|
- Temperature Recovery Method(Latent heat) |
|
- Cooling line design of casting mold(Gravity Casting,Low pressure casting) |
|
- High pressure die casting and squeeze casting |
|
- Decision of cycle time |
|
- Forecast and control of mold temperature |
|
 |
 |
 |
| |
|
|
|
Post-Processor
|
|
| Fluid Flow Analysis |
| - |
Z-CAST shows molten metal filling procedure analyzed by flow analysis and shows also unfilled region |
|
|
|
| |
|
|
| |
|
Z-Heat Module |
|
| Heat Treatment |
| - |
Optimal Condition for Heat Treatment |
| - |
Time reduce |
| - |
Hardness/Residual Stress Predict |
| |
ㆍQuenching/Annealing/Normalizing
ㆍTempering Temperature
ㆍVarious TTT/CCT Data |
| |
 |
|
|
Z-Stress Module |
|
| - |
Thermal stress Non-linear analysis |
| - |
Residual Stress Predict |
| - |
Hot Tearing & Cracking Position Predict |
| - |
Die Fatigue & Crack Predict |
|
 |
|
| |
|
Applied field |
|
| - |
Sand mold casting : automatic casting line,green sand,CO2,furan,... |
| - |
Permanent mold casting |
| - |
High/Low pressure die casting |
| - |
Squeeze casting |
| - |
Tilt casting |
| - |
Investment casting |
| - |
Single crystal investment |
| - |
Lost wax foam,evaporative pattern |
|
| |
|
Effect |
|
| - |
Prediction of casting defect |
| - |
To protect from casting fault |
| - |
To reduce trial making and development cost |
| - |
To accumulate casting process design technology |
| - |
Scientific cooling line design |
| - |
To protect from overheat of die and to prolong die life |
| - |
To improve productivity of die and to short cycle time for production |
|
| |
|
System Requirements |
|
|
Standard |
Recommendation |
| CPU |
i3 |
i7-3770, 3.4GHz~ |
| MEMORY |
1G |
4G~ |
| HDD |
300GB |
500GB~ |
| GRAPHIC |
1280X1024 |
1280X1024~ |
| VRAM |
128MB |
2G~ |
| OS |
WindowsXP/Vista/Windows7 |
|
| |
| |
|
 |
Case study |
|
| |
|
|
Testimonial |
|
|
|
|
| |
|
Package |
|
| |
 |
*Box : Manual, CD, Lock(dongle) etc.
*CD : Software install file
*Hard Lock : Parallel port type, USB type (multi or single)
*Soft Lock : Hard-Disk type, Lan card type.
|
|
|
| |
 |
|
|
|
| |
|
|
|
|
| |
|
|
|
Copyright ⓒ 2008 Cubictek Co.,Ltd. All Rights Reserved.
TEL: Rep. +82-1600-0121, T/S Direct +82-70-4760-1037, Sale Direct +82-70-4760-1030
Rm 711, Hanshin IT Tower, 272 Digital-ro, Guro-Gu, Seoul, Korea. Cubictek Co., Ltd. |
|
|
 |
|
|
